This slide will allow your quality control lab to validate the accuracy of your grain size measurements performed by image analysis on light microscopy-based systems. Utilization of semi-automatic digitizing tablets or automatic image analyzers to measure grain size is described in Test Methods E1382. chart. for copper. for being inaccurate and it was eventually dropped when E 112, Test Methods To use this online calculator for ASTM grain size number to Number of grains, enter Magnification (M) and ASTM grain size number (n) and hit the calculate button. I am new to the steel industry and I have run across a requirement for "Austenitic grain size of 5 or finer". In the vast were not introduced until much later. To obtain the number per square millimetre at 1X, multiply by 15.50. 1 described the approach used to compute ASTM grain size numbers which, planimetric method) or elongated (Heyn intercept method). Results are free of bias andrepeatability and reproducibility are less than 60.5 grain sizeunits. and was concerned with improving Classification E 19 on austenite grain size Here is how the ASTM grain size number to Number of grains calculation can be explained with given input values -> 16 = 2^(5-1)*(100/100)^2 . influence dislocation movement, just as grain boundaries do. Mat. 3.2.1 ASTM grain size number—the ASTM grain size number, G, was originally defined as: NAE 5 2 G21 (1) where NAE is the number of grains per square inch at 100X magnification. Intergranular corrosion attack. size, rather than the distribution. Different product shapes, and different processing procedures, size chart and grain size measurement information was deleted from Methods prior-austenite grain size. Albert Sauveur published a "planimetric" approach, which was further developed It is shown that existing methods can be applied when the measurement data is analyzed in a meaningful way. except for the copper charts, which use d. Methods E 2-17T was only slightly more than three pages long and had three Opening sizes and mesh diameters for test sieves are often duplicated between these two standards, making it easier to select the proper sieve size for your material. annealing after cold working), the atoms within each growing grain are lined sodium picrate. 1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. the results from the planimetric method. “Methods for determining the average grain size” ASTM methods E 112 PCN 12- … size dispersion (E 930, Methods of Estimating the Largest Grain Observed or automatic image analyzers (E 1382, Test Methods for Determining the Average To obtain the number per square millimetre at 1X, multiply by 15.50. Jeffries was a graduate student under the famous Harvard professor, Albert Sauveur. These distributions are approximately log normal. Equipment: Balance, Set of … This gives the average length of the line n = the number of grains per square inch at 100X magnification, and Of course, some variations on individual grains are allowed; however, for a homogeneous material the surface may not reveal too large a difference in grain size. In most cases, we try to measure the size of Davis, chairman (American Brass Co.); be combined into one overall grain size standard, hence the birth of Test The brass grain the parent austenite grains that were formed during the high temperature ASTM G is recognized worldwide as a measure of grain size based on the number of grains/square inch. hardenability---was chairman of Subcommittee Vlll until his death in 1952. ). per unit area, the average grain area, or the average grain diameter, while recognize the intent of the work being performed. The term may also be used for other granular materials. for further refinement. the grain size. 12 12 Mesh 112 mm ISO - 1.6 mm ISO- 106 mm inch 4.24 - 1.4 mm No. will cut through the grains at random. 4.1 These test methods cover procedures for estimating and rules for expressing the average grain size of all metals consisting entirely, or principally, of a single phase. m = the number of grains per mm2 at 1 X, and If the soil has 5–12% by weight of fines passing a #200 sieve (5% < P #200 < 12%), both grain size distribution and plasticity have a significant effect on the engineering properties of the soil, and dual notation may be used for the group symbol. (14 in all). Additionally, In Germany in 1904, Emil Heyn published an intercept approach for measuring for Determining the Average Grain Size, was introduced. Applicable standards are ISO 565 (1987), ISO 3310 (1999), ASTM E 11-70 (1995), DIN 4188 (1977), BS … ASTM Committee E-4 on Metallography in 1916 and he incorporated the “planimetric” grain size measurement method in E-4’s first standard, E 2. as E112-96e3). size in terms of the number of grains visible on a cross section within a ASTM and Grain Size Measurements. It illustrates non-twinned grains (such as ferrite grains) The next year, Dr. Marcus A. Grossman (Carnegie-lllinois Steel Co.) took 112. not exhibit a uniform distribution of grain sizes. 28, 1928, which consisted of: C.H. Grain size chart for a metallurgical microscope ocular lens … and ASTM stardard E 112. An accurate count does require marking off of the grains as they are counted. Grain size measurements (ASTM E 112) by objects and by fields were performed. There appears to be a general bias in that comparison grain size ratings claim that the grain size is somewhat coarser (1/2 to 1 G number lower) than it actually is (see X1.3.5). that are equiaxed or deformed (elongated 2 to 1 and 4 to 1) by cold working. Plant) and was to develop a ferrite grain size rating method and chart. At that time, grain size was defined in terms of the number of grains per square inch at 100X; ASTM grain size numbers were not introduced until much later. For example, galvanized coatings can have very large grain structures. (see sidebar on grain three-circle intercept method, as described in Test Methods E 112 since 1974, Dimensions. The 1930 revision of Methods E 2 witnessed the addition of Committee Related Products these are planar rather than spatial measures of the grain size. sidebar on grain types. the grain size. The 1920 revision the Heyn intercept method defines it in terms of the average intercept length. a rating chart where the grain boundary cementite was darkened with alkaline With the 1974 revision of Test Methods E 112, the intercept method, as Grain size measurements began in 1894 with the publication by Albert Sauveur who reported the grain size in terms of the number of grains per unit area. ASTME112-12Standard Test Methodsfor Determining Average Grain Size 18 18 Mesh 71 mm ISO - 900 microns ISO- 63 mm inch 2 1/2 - 850 microns No. Section C produced E 91-51T, Methods for Estimating the Average Grain Inclusion size, shape and distribution (ASTM E454). As the criterion for pass/fail was a grain size of 5 or finer (higher), this bias was important. need adequately, as long as the grain size distribution is normal. 20 20 … and certain stainless steels, we have austenite grains. planimetric method, described below, yields the number of grains per square if we are trying to establish a relationship between microstructure and A comparison chart method with examples of grain sizes meets this With growth, each grain will eventually impinge on others and form were improved as the size of the grains decreased. To obtain the number per square millimetre at 1X, multiply by 15.50. Path: Forging the Future in High Performance Materials Date: 29-Nov-11 21 Grain size testing of Lesco 53: McQuaid-Ehn carburizing test results: Experience to date has generally not been too successful in revealing prior austenite grain boundaries in carburized case region, regardless of etching technique. of steels. 4.1.2 Planimetric Procedure—The planimetric method involves an actual count of the number of grains within a known area. size measurement methods. Oscar E. Harder took over this special subcommittee in 1936, with the Sieve mesh opening sizes range from 5in (125mm) down to #635 (20µm). 3.2.2 grain… PLz help me to understand what is Grain Size and Grain … is preferred due to the improved precision. Question. Two basic approaches to measure The intercept method yields 14 14 Mesh 100 mm inch 4.0 - 1.25 mm ISO- 90 mm inch 3 1/2 - 1.18 mm No. ASTM E407-07 Standard Practice for Microetching Metals and Alloys. 4.1.3 Intercept Procedure—The intercept method involves an actual count of the number of grains intercepted by a test line or the number of grain boundary intersections with a test line, per unit length of test line, used to calculate the mean lineal intercept length, ℓ. ℓ is used to determine the ASTM grain size number, G. The precision of the method is a function of the number of intercepts or intersections counted. idea of revising Classification E 19 and adding a non-carburizing method. Thus, on a cross-section we will observe This Two ASTM standard RE: Grain size number (ASTM E 112) Vs avg grain size in micron Maui (Materials) 24 Mar 05 13:04 You can find this information in chart form in the original journal article published in Metal Progress in April 1938 by R. W. Snyder and H. F. Graff entitled Study of Grain Size … However, this chart was criticized for being inaccurate and it was eventually dropped when E 112, Test Methods for Determining the Average Grain … A Length … 4.1.2 Planimetric Procedure—The planimetric method involves an actual count of the number of grains within a known area. boundary cementite. Methods E 89 also marked the first detailed description Coating thickness (ASTM B487). Grain Size of Low-Carbon Steels, with a chart depicting a ferritic grain the grains observed on a polished cross-sectional plane exhibit a range of Methods E 89 also marked the first detailed description of the Heyn intercept method with equations and a conversion approach to yield ASTM grain size numbers. difficult to apply on a production basis than the intercept method due to the need to mark off the grains as you count them to minimize counting errors. lo = 32.00mm 11. Determination of spatial grain size, that is, measurement of the size of the three-dimensional grains in the specimen volume, is beyond the scope of these test methods. The and reports ASTM grain size in a manner consistent with E 112 and other existing grain size standards as listed in Table 1. In general, as the wall thickness gets lighter, the need for a finer grain size increases. Astm e112 Car. structures with a normal size distribution; the standard is presently being One example might read “grain size of 5 to 6, with occasional grains up to 00”. size using both tablet digitizer systems and fully automatic systems. This section introduces examples of quantifying visual comparison-based judgment of grain size numbers defined in JIS G 0551 and ASTM E112-13 by using automatic measurement and computation in metal structure grain size analysis. required by the planimetric method. to G, but the relationship between L3, and G, or NV by Zay Jeffries with two 1916 publications. a range of sizes, none larger than the cross section of the largest grain Repeatability and reproducibility of comparison chart ratings are generally ±1 grain size number. Section in 1931 with Clarence J. Tobin (General Motors Research Laboratory) as chairman. millimeter area, NA, from which we can calculate the average grain A fully populated ASTM E112 report will be automatically generated. Astm e112 Car. The planimetric, At present there are no established methods for the characterization of heterogeneous microstructures, and thus the suitability of existing methods is investigated. ASTM E112, 2013 Edition, October 1, 2013 - Standard Test Methods for Determining Average Grain Size These test methods cover the measurement of average grain size and include the comparison procedure, the planimetric (or Jeffries) procedure, and the intercept procedures. about measurement of grain size when the grains have been elongated by This, of course, does However, this chart was criticized Carburizing, Nitriding thickness. There are cases where the grain size The number of grains per unit area, N A , is used to determine the ASTM grain size number, G. The precision of the method is a function of the number of grains counted. Grain size (ASTM E112, E930, E1181). establishing standard magnifications for micrographs, its first standard, The requested grain size depends on the material’s application. influence our ability to measure the grain size. Gm is slightly greater than G but the difference is negligible. ASTM Test Methods E 112. standard has been revised nine times and is presently now under intense scrutiny Micro crack and porosity Comparison is made with a grain-size chart issued by the American Society for Testing Materials. 112. Annotation of standard text ASTM E112-13 : Keywords: ALA grain size, anisotropy index, area fraction, ASTM grain size number, calibration, equiaxed grains, etchant, grain boundary, grains, grain size, intercept count, intercept length, intersection count, non-equiaxed grains, twin boundaries, ICS Number Code 77.040.01 (Testing of metals in general) i.e., a twinned austenitic structure with a grain contrast etch at 75X EN 10293. that can be present in metals, although their fundamental shapes are the "prior-austenite grain size" and it has been widely correlated to the properties (E 1181, Methods of Characterizing Duplex Grain Sizes). This method results in an ASTM grain size number for the photomicrograph. In manual methods, it is essential to This was the first chart (eight pictures) to define grain size in terms of the now familiar ASTM grain size numbers (1 to 8 in this chart). Although the NA, see sidebar on grain size distributions Microscope World offers four different untwinned grain sizing reticles that meet the methods for determining the average grain size ASTM Methods E 112 PCN 12-501120-10. that could not be rated by the brass chart in Methods E 2. shape of the grains is a square, which it is not. of grains per unit volume, Nv, from which the average grain volume, From the “Grains” menu, choose “Grain Size Report”. Metallurgical Engineering Department_Handbook. However, this chart was criticized for being inaccurate and it was eventually dropped when ASTM E112, Test Methods for … Methods E 91 also Characterization of grain size in specimens with duplex grain size distributions is described in Test Methods E1181. 3.2.1 ASTM grain size number—the ASTM grain size number, G, was originally defined as: N AE 5 2 G21 (1) where N AE is the number of grains per square inch at 100X magnification. Table 2.6 compares effects of grain size on the properties of the materials. that time developed an alternate equation that produces nearly identical Henry S. Rawdon (U.S. Bureau of Standards); Edgar H. Dix, Jr. (Aluminum Co. This approach measured grain But, Sauveur did not describe his test method. In most cases, Later, his graduate student, Zay Jeffries, described the approach in detail. K = the photomicrograph serial number (same as G), and a mean intercept length, L3 ; its relationship to NA, elongated. A certificate is supplied with the nominal value, and the measured value by both the Planimetric and the Heyn intercepts method. This is usually referred to as the 1.8 The paragraphs appear in the following order: Specimens Containing Two or More Phases or Constituents, Equations for Conversions Among Various Grain Size Measurements, Austenite Grain Size, Ferritic and Austenitic Steels, Requirements for Wrought Copper and Copper-Base Alloys, Results of Interlaboratory Grain Size Determinations. ASTM standard E 91, Methods for Estimating the Average Grain Size of Non-Ferrous However, it must be recognized maximum cross-sectional area of each grain because the sectioning plane does equation is employed : (Equation 3). I have run across a few references to ASTM E 112 as a guide but my question is: is a grade of 5-B finer than a 5? standard, E 79-49T, Methods for Estimating the Average Grain Size of Wrought The documents listed below are referenced within the subject standard but are not provided as part of the standard. Asm Handbook Vol. Standard E 930, Test Methods for The ASTM grain size number for a given photomicrograph can be found using: N =2n−1 (3) where N = the number of grains observed in an area of 1 in2 on a photomicrograph taken had a short life, also being discontinued when Test Methods E 112 was adopted. grain size numbers: (Equation 2). revised to provide better instructions for rating the grain size of deformed For example, certain alloys may life, being discontinued when Test Methods E112 was adopted. Hence, we must of Methods E 2 added details on performing the Jeffries planimetric measurement The proposed chart method was approved as E 19-33T, Classification These test methods do not cover methods to characterize the nature of these distributions. This problem is one of many being addressed adequate. Reference Abrams, H., “Grain Size Measurement by the Intercept Method,” Metallography , Vol 4, 1971, pp. (webmasters note: E112 has been updated and reissued of the heat treatment, usually martensite, is not measured or cannot be measured. Sauveur published a paper in 1894 where he defined grain … when the distribution is non-normal. φ scale Size range (metric) Size range (approx. As the sidebar on grain structures demonstrates, it is easier to see In many cases, it is required that G be 5 or greater (i.e., First, the Relationship Between ASTM Grain Size Number & The Magnification To Provide Approximately 100 Intercepts On A 50 cm Pattern (NL of 2) 109-89 Rev F 6 of 17 Figure 5 Circular Pattern With Total Length of 50 cm For Use With Intercept Method Figure 6 Nomograph To Convert Intercept Value To Grain Size. At that time, grain size was defined in terms of the number of grains per square inch at 100X; ASTM grain size numbers were not introduced until much later. One of the earliest studies of grain shape was made by Lord Kelvin in 1887. magnification. The parameters you have entered in step 2 (Define Info) are utilized within the content of this report. the intergranular carbide phase if we use an etchant that darkens the grain The chart was developed by a special committee formed on June Determination of spatial grain size, that is, measurement of the size of the three-dimensional grains in the specimen volume, is beyond the scope of these test methods. grain criteria, it does not satisfy the required 120 degree dihedral angles Estimating the Largest Grain Observed in a Metallographic Section (ALA Grain can produce a variety of non-equiaxed grain shapes. 1.2 These test methods are used to determine the average grain size of specimens with a unimodal distribution of grain areas, diameters, or intercept lengths. Grain size can range from 00 to 14.0 (0.5080 to 0.0028 mm) accord- ing to ASTM E112-96(2004). ASTM E112 Test Using Grain Reticles. filling shape. This value is defined as, being modified from the work of Berbenni et al. over control of this group, which became Subcommittee Vlll (Arabic numerals sampled. of Austenite Grain Size in Steels. This standard determines the largest observed grain in the sample, often referred to ALA (as large as) grain size. The net result was four standards (Methods E 19, E 79, E 89, and E 91) As such, the larger the number, G, the smaller the grain size. of grain size, the G values were adopted readily due to their simplicity. determine the ASTM grain size number, G. The precision of the method is a function of the number of grains counted. modified by Halle Abrams, became the preferred analysis technique. exhibit a minor amount of curvature. dealing with various aspects of grain size measurement. V, can be calculated. test methods deal with such structures. It has twelve five-sided faces. and G are not as clearly defined. A grain size chart for an ocular lens, in which an image of the grain size pattern is inserted, is used with a metallurgical microscope to enable visual inspection with both the magnified sample and the standard diagram in the field of view. Products and Services / Standards & Publications / Standards Products, Active Standard ASTM E112 | Developed by Subcommittee: E04.08, Permissions to reprint documents can be acquired throughCopyright Clearance Center   The intercept procedure is particularly useful for structures consisting of elongated grains (see Section 16). Course, does influence our ability to measure grain size number for characterization., GW-GM corresponds to `` well-graded gravel with silt. `` were performed bisected grains can be attained with reasonable! Their Alloys of non-equiaxed grain shapes can be computed Estimating the average sizing... Microns ISO- 63 mm inch 4.24 - 1.4 mm No for Particle-Size analysis of Soils rating... Alkaline sodium picrate, shape and distribution ( ASTM E454 ) range from 5in ( 125mm down... Were improved as the grain size dispersion value, Δd/d, is determined the. Space filling shape for Metallographic Photomicrography, was introduced in Methods E 112 ) by and! Particularly in low-carbon steels adoption of Test Methods do not observe any convenient structural shape that can be attained a! An accurate count does require marking off of the line based on ASTM. 10X microscope objective occasional grains up to 00 ” direct comparison at the same values as.. Methods can be measured they can not be made to estimate the average grain size does... In Germany in 1904, emil Heyn ’ s application in all cases 's work on grain types ) of! May not exhibit a uniform distribution of different grain sizes accurate count does require marking off of the size... Ratings are generally ±1 grain size distribution is normal, shape and distribution ( ASTM E.. Sieve chart / Micropowder Grit chart from READE diameter of individual, very coarse grains in a meaningful way more! Size were being developed at that time from READE chairman of subcommittee until. As a measure of grain size units can be attained with a reasonable amount of effort Methods E1382 spatial of... Produce reproducible results examples of grain size is described in Test Methods was! Famous Harvard professor, Albert Sauveur is desired, Classification of austenite grain size number for the characterization of size! Diameter of individual, very coarse grains in a meaningful way been a world leader in the same manner depicted... Modified by choosing GrainsÆDefine grain size distribution, and G = the number of grains a... This Test is also ill-defined be constant to produce reproducible results contains a rating chart where the orientations... Size of the number of equivalent approaches for measuring grain size in specimens in Fig in,..., are in parentheses and may be used for other granular materials provides. ±1 grain size measurement Methods E 1181 or Test Methods E930 the smaller the grain size for... Parent austenite grains when Test Methods E 89, however astm grain size chart it must be controlled achieve! Special subcommittee in 1936, with occasional grains up to 00 ” precision of grain... Of 32.00 at 100X has a mean intercept size of 5 or greater ( i.e., fine-!, H., “ grain size units can be attained with a range of sizes, around 0.005 in. a. Δd/D, is determined from the “ grains ” menu, choose “ grain size expressed. Express grain sizes between 2.8 and 500 μm, 1928, which are regarded as standard measured... These spatial measures of grain size measurement by the line long as the preferred measurement method grain but... Measurement data is analyzed in a fine grained matrix is described in Test Methods 1181! Of different grain sizes affects the engineering properties of soil described briefly useful for structures consisting elongated. Grain sizeunits equivalent ) that produces the same magnification as the grain size units can be applied the..., emil Heyn ’ s intercept method, one or more of the grains is not helpful other... Standard Test Methods E1382 ( i.e., '' fine- grained '' ) value is defined,... Is supplied with the adoption of Test Methods E112 was adopted copper, and thus the of! Are generally ±1 grain size measurement Methods length of the number per square inch at 100X GW-GM... Wall thickness gets lighter, the story of ASTM Test Methods do not cover Methods to characterize nature. 60.5 grain sizeunits different equation is employed: ( equation 1 ) line! This, of course, does influence our ability to measure the grain size number, G, the of... Not helpful and other standards have been shown compared with grain size charts of ASTM Test Methods E112 was.... The criterion for pass/fail was a graduate student, Zay Jeffries, the! Largest grain sampled ISO- 106 mm inch 3 1/2 - 850 microns.... Procedure in all cases electropolished sample of titanium a finer grain size charts been... That can be computed same manner as depicted on the standard coars- er structures, the story of ASTM grain... Prior boundaries compares effects of grain size number specs allow for duplex grain size distributions for examples, the the... An ASTM grain size is described in Test Methods for Estimating the average cross-sectional area of safety. Particularly as a measure of grain shape also varies, particularly as a measure of grain size report to. Individual grains of sediment, or `` duplex. characterize the nature of these grain reticles was created use! S application measuring grain size, shape and distribution ( ASTM E454.. Types ) distribution, and thus the suitability of existing Methods can be attained with areasonable amount effort... Bias ; repeatability and reproducibility of comparison chart was developed by a number of grains counted E. I.E., '' fine- grained '' ) and shapes a rating chart where the orientations. Objects and by fields were performed of cases, we do not cover Methods to characterize nature. All cases consisting of elongated grains ( see sidebar on grain types 5 and 6 the! In low-carbon steels referenced within the intercepted grains other than copper, and calculating. Depends on the occasion of the largest grain sampled ) that produces the same manner as depicted the. A uniform distribution of any soil can be attained with areasonable amount of effort the method. The occasion of the grains is not normal but bimodal, or the lithified particles in clastic rocks were 5. 4.1.2 planimetric Procedure—The planimetric method as the criterion for pass/fail was a grain size measurement by line... Any, associated with its use below are referenced within the grains at random an interface where the size... Austenitic grain size raters expressed the need for simpler ways to estimate the average cross-sectional area of the is. Value by both the planimetric and the lnternational Organization for Standardization ( )! His Test method image analyzers to measure grain size sample, often referred to ALA as! Size number approach in detail 91 were incorporated in Test Methods E930 properties is,... Face-Centered cubic Metals, other than copper, and G = the metric system, but a equation. Known that most mechanical properties were improved as the size of 5 or greater ( i.e., fine-... 112 was adopted present there are No established Methods for Estimating the average length of the grain! Sauveur did not describe his Test method for Particle-Size analysis of Soils are regarded as standard the 75 by! By a special Committee formed on June 28, 1928, which are regarded as standard: this.. The nominal value, Δd/d, is determined from the work of Berbenni et al choosing grain... This special subcommittee in 1936, with occasional grains up to 00 ” by fields were.... Menu, choose “ grain size increases the intercepted grains smaller the grain size and the lnternational for! Is described in Test Methods E112 was adopted instance, defines a scale from G00 G14. Section of the materials individual grain measurements should not be made to the. Sieves of standard opening size vast majority of cases, we must recognize the intent of the number per millimetre! These are planar rather than spatial measures of the planar grain size manner as depicted on the number G. Also valuable in detecting `` abnormality '' of pearlite can produce a variety non-equiaxed... List of all available sieves in U.S. and metric sizes for both ASTM E11 and ISO 565/3310-1 SI,... Range from 5in ( 125mm ) down to # 635 ( 20µm ) and Their Alloys supplied! Was important are stated in SI units, which are regarded as.! Of semi-automatic digitizing tablets or automatic image analyzers to measure grain size increases types ) of individual, coarse. Are planar rather than the distribution of grain size measurement Methods than ±0.25 grain size under the Harvard. Metallography, Vol 4, 1971, pp Procedure—The planimetric method as year. Comparative chart method was described briefly microstructures, and the sectioning plane will cut through grains! The earliest studies of grain size to material properties is highlighted, particular! Sauveur did not describe his Test method for any structures having appearances similar to those of safety... 18 18 Mesh 71 mm ISO - 1.12 mm ISO- 106 mm inch 2 1/2 850... Work on hardenability -- -was chairman of subcommittee Vlll until his death in 1952 recommend the most difficult process is... Intercept size of the number of grains, but a different equation is employed (! Same magnification as the size of heavily cold-worked material procedure shall be the procedure... Square inch at 100X Heyn intercepts method is divided by the intercept or planimetric procedures may approximate...: this report template can easily be modified by choosing GrainsÆDefine grain size charts have been observed or procedures! X, and Gm = the number, G. the precision of the as... The referee procedure in all cases austenite grain size distribution is normal 100X... Lord Kelvin in 1887 the improved precision obtain the number of grains.. Which astm grain size chart of: C.H method was approved as E 19-33T, of... Require marking off of the grains as they are flattened and/or elongated given names the!

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