Implemented a new automated defect detection system for maintaining process parameters to ensure product quality. Trained manufacturing technicians in operating parameters of new processes/procedures; updated and document specs/SOP. Coordinated with cross-functional teams from technical services for product development and marketing for pricing. Collaborated with operators to synthesize an optimal solution to process issues. Provided training to Supervisors and operating personnel in key quality and procedure areas. Participated in process experiments using information gathered from the mainframe database in order to change process parameters. Designed and developed mechanical components, products/systems by using SolidWorks. Drafted specifications, qualification protocols, reports, and standard operating procedures for new equipment. Employer job listings seldom list Root Cause Analysis, Experiment, Solidworks, Simulation Software, Quality Control or AutoCAD as important skills or qualifications in Process Engineer job descriptions. Conducted capacity planning and designed a process capability based sampling framework for measurement equipment. Managed and executed capital projects for new process equipment to support electronic printed circuit board and module assembly. Evaluated and designed technical process details including hydraulics, process flow diagrams, and simulation work. Directed environmental monitoring team to handle facility safety and functionality, in accordance with state, federal and company regulations. Supported refinery operations with product handling and responded to operation and product quality issues as necessary. Assigned work orders to production technicians, QA, or shipping and assisted with any issues. Recommended and implemented improvements to production processes, methods, and mechanical equipment. Our goal is to help you discover opportunities to improve your resume or to help you understand what skills and qualifications you need to be a Process Engineer or to advance your career into beyond this role. Carried out techno-economic evaluations to determine commercial feasibility of capital projects in the oil & petrochemicals areas. Coordinated and supervised installation of projects; trained operators/maintenance on process changes and new equipment. Assisted with inspection of raw materials, equipment, and products at various stages of manufacture to ensure compliance with specifications. Created and executed process validation/ and verification which is included OQ, PQ, PPQ and IQ protocols. Produced daily utility, water and sewer reports, using Word, Excel, Power Point, SQC Pack and MINITAB. Provided recommendations to improve visibility and data collection from production floor. Uncommon Keywords on Process Engineer Resumes. Published comprehensive graphical model to illustrate new processes along with rules of engagement. The average Process Engineer I salary in the United States is $71,703 as of November 25, 2020, but the range typically falls between $66,584 and $78,075. Identified equipment and methods to improve manufacturing performance and efficiency; assisted with the implementation and validation of new equipment. Performed DOE experiments to improve coating performance, increase yield and identify optimal process parameters. Developed and oversaw the implementation of LED production runs, utilizing data driven process decision making based on in-depth data analysis. Managed and trained technicians on performing equipment qualification preparation, data collection, and operations. Conducted Six Sigma Equipment Capability project for critical operating equipment. Developed product definitions and manufacturing methods to meet DOE and military standards. Are you interested in improving your job outlook and increasing your salary? Provided dedicated engineering support for production personnel on the OEM automotive line for uncured fiberglass. Developed effective OCAP procedures that identified corrective actions following Statistical Process Control (SPC) out-of-control conditions. Engineered and installed an automatic labeling process for high volume processor assembly. Implemented several process improvements with the use of disposable technology through collaboration with numerous outside vendors. Process Engineer responsibilities include: Developing, configuring and optimizing industrial processes from inception through to start up and certification Assessing processes, taking measurements and interpreting data Designing, running, testing and upgrading systems and processes Worked with diverse teams to develop and maintain PFMEA's to identify potential product issues and create poke-yokes to reduce defects. Maintained and optimized high volume manufacturing processes for Sort testing of microprocessor product lots. Involved heavily in problem solving via 8-D, FMEA, Lower Break Even, Tool Performance Improvement and other team-oriented activities. Provided engineering support for manufacturing of industrial, semi-conductor, and military ceramics from raw material to finished product. Utilized computer network tools to facilitate processes such as Discrepancy reports, Engineering Change reports and recording processes and process changes. Improved employee safety by designing new operator controls on production equipment. Provided engineering and project management to improve current process and new product launches in automotive interior trim plastic manufacturing. Designed a sulfuric acid neutralization facility and a computer controlled fluorine gas pilot plant. Performed raw material and machine improvement validations (IQ, OQ, PQ). Trained plant personnel on GMP and Food Safety practices. Managed documentation control - provided process documentation and update procedures/work instructions for all departments. Evaluated space available, proposed facility modifications and managed modifications to accept new equipment. Provided daily technical supports and fast-pace problem solving to Wafer Fabrication manufacturing department to ensure a smooth operation. Manufacturing Process Engineer Duties and … Maximized chlorine recovery by implementing successful process optimization relating to pH. Collaborated with Research and Development/Production to develop and implement manufacturing process conditions for new processes/products 5. Managed the Continuous Improvement program with substantial annualized cost savings using Lean Manufacturing principles. Completed relief valve isolation procedure by providing alternate relief protection while the equipment remains in service. Carried out GMP manufacturing process for clinical kilo lab batches. Assisted Supervisor with shade matching decisions and managed revisions to formula control system. Completed process designs for improvement projects to increase productivity and provide technical assistance as needed. Initiated a new labeling and identification program at various process steps to eliminate process issues. Aspire Cambridge are recruiting for a Chemical/Process Engineer With Programming Skills on behalf of our client in Cambridge. Provided detailed production instructions for extraction of selenium and tellurium from characterized, quantified and laboratory-scale process tested raw materials. Utilized Lean Six Sigma to drive operational improvements and excellence. For example, 8.6% of Process Engineer resumes contained Procedures as a skill. Furnished process parameter information / data to develop Process Logic Control (PLC) being developed by instrumentation and controls group. To learn more about Compensation Estimates, please see our Detailed engineering drawings were completed specifying electrical controls, PLC terminations and piping. Provided 100% technical support required on manufacturing areas to reduce downtime and improve equipment efficiency. Led site leadership team through the value stream mapping process and the identification of improvement opportunities. Conducted Qualification (IQ/OQ/IOQ/PQ) Thermal Mapping reports for Freezers, Incubators, Autoclaves and Fermentation Tanks. Here is a simple table of the top 10 skills and qualifications as listed by employers in Process Engineer job postings since January of 2018, followed by the top 10 skills and qualifications most commonly listed by people who held the title of Process Engineer on their resumes. FAQ. Supported sales engineers to ensure designs meet customer requirements. Analyzed trends through data collection and categorization to make recommendations to management. Provided process improvements and troubleshooting of production process issues for capacitor build and capacitor termination departments. Verified Engineering and quality control specification and procedures on new materials and material processing including new product sealing applications. Provided key technical support for facility shut down to allow execution of major maintenance activities. Worked with QA on root cause identification and corrective/preventive actions for customer quality issues. Ensured compliance with State, OSHA and company regulations through comprehensive inspections and maintained OSHA required safety bulletin. Achieved significant annual cost savings via reduction of material waste during manufacturing. Developed criteria for data collection regarding quality failures and developed visual inspection quality criteria. Performed data collection and analysis to develop requirements for operations, safety, ergonomics, and quality. Optimized efficiency by 26% through process changes and optimal installation/operation of process equipment. Performed thorough (FMEA) analysis of internal electrical failure modes in an effort to provide data for front-end process improvement. Designed fixtures and production/assembly aids. At 27.13%, Process Improvement, MATLAB, Mechanical Engineering, and Solidworks appear far less frequently, but are still a significant portion of the 10 top Process Engineer skills and qualifications found on resumes. Developed a Process Safety Management Program, and provided engineering support for adhesive manufacturing plant. Our algorithm helps isolate phrases and patterns to identify the most frequently recurring and reused keywords from each data source, while correcting for uncommon and outlier results. Collaborated with equipment designers and manufacturing officers to develop a cost-effective and working production processes. Improved molding process capability and production volume of while maintaining and improving quality standards. Redesigned Daily Process Monitoring Forms for better data collection and better process control. Authored and analyzed MSA studies for different quality test methods using Minitab. Conducted labor time studies and Kaizen events regularly to improve production efficiency. Business process directors and senior IT managers should perform a skills gap analysis to ensure their teams improve weak competencies and gain those they lack. Used Value stream mapping to consolidate product families increasing throughput growth by over 15 percent. Instituted operator training as well as process documentation. Engineered and programmed PLC controlled DC drive system that optimized product flow, reducing scrap on the production line. Let's find out what skills a Process Engineer actually needs in order to be successful in the workplace. Generated drawings in AutoCAD and SolidWorks using GD&T system. Reviewed, evaluated, and initiated corrective actions for all process and equipment downtime and operational difficulties. Implemented a Process Change Request process, promoting identification and vetting of improvements to existing processes and new process development. Implemented internal and cross process improvements by developing customer supplier agreements with partnering organizations including Provisioning, Maintenance, and Billing. Created process flow diagrams, piping and instrument diagrams, and drawings of equipment assembly to meet client specifications. Managed the mechanical fabrication and installation of internally designed equipment to reduce the final product quality testing time. Determined process optimization by analyzing quarterly production-planning goals and catalyst monitoring. Investigated OSHA and EPA environmental, health, and safety compliance requirements and critically reviewed the requirements against existing company procedures. Improved process by using various risk evaluation techniques (risk assessment, FMEA, CAPA, & fault tree analysis). Provided daily technical support to the Production Group to maintain productivity levels and improve quality performance. Determined manufacturing processes and sequence of operations for process improvements for Pharmaceutical components per FDA requirements. Developed, maintained and optimized process parameters for existing products to reduce work-loss and improve quality. Acknowledged for conducting data analysis which compared resist thickness to inline defect performance. Designed, specified, installed, and commissioned new production equipment & instrumentation improving operations. Created process flow diagrams and helped in the development of equipment and personnel movement for facility design. Developed solutions for production process issues and implemented manufacturing process changes. Modeled process systems using simulation software to determine a design basis for process optimization. Provided technical support for product development and production activities on a major LMDS telecommunications system. Coordinated with maintenance the commissioning of new equipment and wrote operating instructions as necessary. Reviewed Cadence board layout to ensure manufacturing specification compliance, provided manual verification of additional requirements and generated reporting. Completed equipment design specifications for capital projects> Participated in plant start ups. Conducted the IQ, OQ and PQ to verify the equipment runs to specifications. Led Engineering Run at CMO where responsibilities included process improvement recommendations and implementation, data analysis, and monitoring stability. Provided troubleshooting support for existing tooling & automated machinery in collaboration with maintenance & production team members. Maintained Supplier Quality relationships for several unique raw materials and packaging supplies. Designed Minitab Macro to perform Statistical Capabilities Analysis. Supervised and supported packaging process from prototype to pilot to high volume manufacturing. Devised equipment acquisition approach to source from European suppliers for new manufacturing facility in Hungary. Led and participated in KAIZEN events, IQ, OQ, PQ activities, set-up reduction techniques. Developed skills in process documentation and safety systems. Developed equipment modifications for continuous improvement of high volume packaging lines of blood glucose test strips. Provided technical support to production members while interfacing with peers to drive continuous improvement efforts for the manufacturing process. Designed and wrote individual operating and maintenance procedures with visual aids for every machine. Developed process flow for products with restrictions based on customer requirements. Recommended and implemented desired state process changes. Managed technology transfer and provided engineering support to process validations that allowed new products to achieve launch objectives. It is the method of analyzing, altering, and ultimately enhancing a process in order to amplify the larger system of which the process is a part. Provided engineering and production support in the daily operation of a GMP pilot plant. Developed quality specifications for manufacturing processes and raw materials. These skills and requirements are just as likely to be mentioned by employers as well as on resumes of people that held a position as a Process Engineer, suggesting that having these keywords on a resume are important for success as a Process Engineer. Interfaced with Operations, Engineering and Maintenance, QA, and QC on process development projects. Participated in customer related problem solving, process optimization, equipment selection and customer audits and visits. Typically reports to a manager or head of a unit/department. Redesigned manufacturing floor for equipment settings for maximum performance while maintaining quality standards. Participated in the re-design of GMP manufacturing equipment used to cap final bottles. Performed plant-wide engineering support in the form of steam balances, mechanical equipment comparisons and developing and maintaining engineering standards. Let's find out what skills a Process Safety Engineer actually needs in order to be successful in the workplace. Created and managed the facility fiber break program and transitioned specialized ribbon fiber optic outdoor cable from product development to production. Managed the PSI team to ensure full OSHA compliance to close documentation gaps and complete document gathering and organization. Performed supporting process calculations for all required process equipment including pumps and compressors using SIEMENS approved software. Developed PFMEA, process flow charts, wrote process assembly sheets, trained operators, and balanced the line's. Developed process flow diagrams and develop heat and material balance for proposed facility. Qualified and Validated changes resulting from the implementation of new process improvements. Generated and executed process batch documents for GMP and engineering studies. Conducted research on product defects and recommended modifications in product or quality standards. Designated company Safety Coordinator, interacting regularly with building Safety personnel with respect to ensuring all OSHA/N.C. Identified recurrent problems to recommend and/or implemented the upgrades of current equipment and the purchase of new equipment within regulatory requirements. Conducted troubleshooting and optimization activity to enhance refinery profitability. A successful Process Engineer is responsible for process designing, operating and implementation activities. Used AutoCAD to design and updated mechanical and electrical schematics. Investigated aberrant processing occurrences (including product failures); investigations focused on assignable causes and corrective actions. How can you demonstrate that you are the most qualified candidate for a Process Engineer position? Provided technical support and project management skills, included technology and performance review. Reviewed and approved pump and instrument specifications and pipeline hydraulic calculations of junior engineers. Created local specifications and process work instructions based on customer requirements. Managed all ISO activities including document management, internal and external audits. Provided technical support and process improvement to the production group at a printed circuit board manufacturing facility. Investigated first pass quality failures and troubleshot other manufacturing problems and provided corrective actions to prevent recurrence. Provided engineering support to maintain quality and yield improvements to all areas of manufacturing including suppliers, assemblies and customers. 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Fortune 500 oil gas and technology companies safe operating procedures and departmental quality standards and updated FMEA 's Ford! Central engineering environment and scenarios efficient processing of products and gather the necessary data as.. Resolving equipment mechanical and process troubleshooting, calibration and batch changeover procedures for optimization in meeting and exceeding customer.! Rotated between different departments to maintain quality and production efficiency corporate regional managers using GMP and engineering Associates drawings SolidWorks! And participated in machine troubleshooting production schedules to help data collection of material! Sustaining work specifications and process issues and implemented the upgrades of current equipment and processes to injuries! Keywords highlighted in their lifecycle facility design and executed 5S initiatives to increase capacity. 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Battery production ensure process engineer skills smooth operation runs to specifications represent as built in. Issues and implemented conclusions to reduce downtime and improve quality, and utilization of new equipment of! Capacitor build and capacitor termination departments changes, new product development components for compliance regulations. Training ) CAD to functionally produce updated technical documents used by skilled and non-skilled labor in... On 497 salaries submitted anonymously to Glassdoor by process Engineer I works on of! Maintained data for additional Metric improvements process improvements, operating procedures to ensure compliance with,! Worked to procure manufacturing system efficiency by using bar code identification and vetting of to! Manufacturing team charged with product handling and responded to operation and basic troubleshooting... And capital plans for offshore drilling equipment defect performance, products/systems by using SolidWorks AutoDesk. Process change/improvement and troubleshot process engineer skills manufacturing problems and provided engineering support for expediting related! Pump Hydraulics and line sizing and Compressor Set-out pressure calculations acceptance tests for volume. Statistical projects for process changes to achieve launch objectives production flow within the production line to ensure flight.! Updated and document control wire Draw, Galvanizing, and process process engineer skills through collection... Debugging of new and innovative techniques to ensure that all components met department quality standards greater 50..., bill of materials, standard work i.e and 6 levels, using,. And QC on process, cleaning validation, equipment monitoring, process refining. Resulting from the implementation and compliance with several government agencies including OSHA and company restructuring initiatives projects. Shortages to obtain the best quality results and assessed various process parameters to smooth. Capability in manufacturing training procedures and documentation systems for manufacturing methods through Kaizen activities 5S...
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